ABB DCS PLC preliminary understanding and configuration

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The AC800F controller is a fieldbus-enabled controller introduced by ABB in 2000. It has a rich fieldbus interface and can realize controller redundancy, communication redundancy and power supply redundancy. The system has supporting configuration software CBF, human-machine monitoring software DigiVis and corresponding additional software packages. It is very suitable for end users and design units for their own engineering projects, because there is almost no secondary development work.

AC800F controller main unit model

PM802F8M

PM803F16M

Power Module Model

SA801F 220VAC

SA811F

SD802F 24VDC

SD812F

Ethernet module model

EI801F 10BASE-2

EI811F

EI802F AUI

EI812F

EI803F 10BASE-T

EI813F

Other communication module models

FI810F CAN

FI820F Serial

FI830F Profibus DP

FI840F FF

Package model

CBF-S Engineer Station Software (Standard Edition)

CBF-P Engineer Station Software (Professional Edition) (with DigiLock, UFB, FDT)

DigiVis C Operator Station Software Chinese Version

CombiVis combo operator station software

Attachment model

TK807F SA801F power cable

TK802F SD802F power cable

AM895F front panel

SB808F RAM Backup Battery (for EI8**F modules)

AC800M

The AC800M controller is another family of fieldbus controllers introduced by ABB in 2002. According to the performance, AC800M has up to 9 controllers for selection. Unlike AC800F, AC800M is only equipped with configuration software CCB, without its own people. - Machine monitoring software can use third-party software as its own human-machine monitoring software, so it is more suitable for engineering companies. The same AC800M can also achieve controller redundancy, communication redundancy and power redundancy.

AC800M controller main unit model

PM851K01 8M

PM856K01

PM860K01

PM861K01 16M

PM861K02 16M redundancy

PM864K01 32M

PM864K02 32M redundancy

PM865K01 32M High Intergrity

PM865K02 32M Redundant High Intergrity

Other communication module models

CI853 Dual RS232-C

CI854 Profibus DP

CI855 MB300

CI856 S100 I/O

CI857 INSUM

CI858 DriveBus

CI862 TRIO

Package model

CCB Engineer Station Software 4.1, Product Box

OPC OPC Server for AC800M License

Attachment model

SB821 External Backup Battery Module

SS823 power switch unit

TK851V010 Redundant Controller Connection Cable

TB852 Redundant Controller Connection Terminal

AC500

The AC500 controller is a relatively cost-effective controller introduced by ABB in 2005. It is a simple but flexible and consistent system for expanding and adding different bus capabilities.

AC500 is equipped with configuration software PS501. It does not have its own man-machine monitoring software. It can use third-party software as its own man-machine monitoring software.

AC500 controller main unit model

PM571 SDRAM: 4026K Flash: 1024K

PM581 SDRAM: 8192K Flash: 2048K

PM591 SDRAM: 32768K Flash: 8192K

Other communication module models

CM572-DP Profibus DP

CM575-DN DriveNet

CM577-ETH TCP/IP, UDP/IP, Modbus TCP

CM578-CN CANopen

Package model

PS501 programming software, English

Attachment model

TA524 Communication Blind Board

TA521 lithium battery

MC502 SD Memory Card, 128 MB

TK501 programming cable

AC31

AC31 is ABB's most classic PLC product, divided into 40, 50 and 90 series.

AC31-50 controller main unit model

07KR51 24VDC, Relay

07KR51 120/230VAC, Relay

07KT51 24VDC, Transistor

Package model

AC31GRAF programming software, English

Attachment model

07 SK 50(52) programming cable

07 SK 51(53) Communication Cable

NCB CS31 Communication Repeater

NCBR CS31 Communication Repeater (redundant)

AC31-90 controller main unit model

07 KT 95 24VDC, 12DI, 8DO, 4AI, 2AO

07 KT 97 24VDC, 24VDC, 24DI, 16DO, 8DI/O, 8AI, 4AO

07 KT 97 - PROFIBUS/DP

07 KT 97 - CAN open

07 KT 97 – Ethernet

07 KT 97 – ARCNET

07 KT 97 - Ethernet-CAN open

07 KT 97 - Ethernet-Ethernet

07 KT 97 - Ethernet-ARCNET

07 KT 97 - Ethernet- PROFIBUS/DP

07 KT 97 - ARCNET & PROFIBUS

07 KT 98 - Ethernet

07 KT 98 - CAN open

07 KT 98 - DeviceNet

07 KT 98 - Ethernet-ARCNET

07 KT 98 - Ethernet- PROFIBUS

07 KT 98 - Ethernet-CAN open

07 KT 98 - ARCNET-CAN open

Package model

907 AC 1131 programming software, English

Attachment model

07 SK 90 programming cable

07 SK 91 Communication Cable

07MC90 memory card

07LE90 lithium battery

S500 I/O

S500 I/O is ABB's new, cost-effective, common I/O product that can be used in a variety of applications.

Communication unit model

DC505-FBP, Profibus DP

DC551-CS31, CS31

Analog module model

AI523, AI 16ch U/I/PT100 12bit+sign, 2-wire

AO523, AO 16ch U/I 12bit+sign, 2-wire

AX522, AI 8ch/AO 8ch U/I/Pt100,12Bit+sign,2-wire

Switch module model

DI524, DI 32ch, 24 V DC, 1-wire

DC532, DI 16ch/DO 16ch, 24VDC, 1-wire

DO524, DO 8ch,24VDC Trans.2A

DX521, DI 8ch/DO 4ch 24VDC, Relay, 2-wire

DX531, DI 8ch/DO 4ch 230VAC, Relay, 2-wire

Mounting base model

TU505, FBP Terminal Unit, Screw Terminals

TU506, FBP Terminal Mod. Spring Terminals

TU515, I/O Terminal Unit, 24 V DC, Screw Terminals

TU516, I/O Terminal Unit, 24 V DC, Spring Terminals

TU531, I/O Terminal Unit, 230 V AC, Relay, Screw Terminals

TU532, I/O Terminal Unit, 230 V AC, Relays, Spring Terminals

Attachment model

PDF11-FBP.0, FBP Communication Cable Female Connector

PDM11-FBP.0, FBP Communication Cable Male Connector

PDP22-FBP.XXX, FBP Communication Cable and Female Connector, 0.XXm

PDR11-FBP.150, FBP Communication Termination Resistor, 150 ohms

S800 I/O

S800 I/O is the most widely used I/O product by ABB. In addition to ordinary I/I, redundant I/O and intrinsically safe I/O are also provided.

Communication unit model

CI801, Profibus DP

CI810, AF100

CI830, Profibus DP

CI840, Profibus DP redundancy

Analog module model

AI801, AI 8ch, 0/4-20 Ma

AO801, AO 8ch, 0/4-20 mA

AI810, AI 8ch, 0/4-20mA, 0/2-10V

AI820, AI 4ch, +-0/4-20mA, 0-5V, 0-10V

AI830, AI 8ch, RTD(Pt100, Cu10)

AI835, AI 8ch, TC(B,C,E,J,K,N,R,S,T)

AI843, AI 8ch, TC(B,C,E,J,K,N,R,S,T), Redundancy

AI845, AI 8ch, 0/4-20mA, 0/2-10V, Redundant

AI890, AI 8ch, 0/4-20 mA, safety barrier

AI893, AI 8ch, TC(B,C,E,J,K,N,R,S,T), Safety Barrier

AI895, AI 8ch, 0/4-20 mA, Safety Barriers, HART

AI880A, AI 8ch, 0/4-20mA, redundant

AO810, AO 8ch, 0/4-20 mA

AO820, AO 4ch, 0/4-20 mA, Isolated

AO845, AO 8ch, 0/4-20mA, redundant

AO890, AO 8ch, 0/4-20 mA, safety barrier

AO895, AO 8ch, 0/4-20 mA, safety barrier, HART

Switch module model

DI801, DI 16ch, 24VDC

DI802, DO 8ch, 120VAC

DI803, DI 8ch, 230VAC

DO801, DO 16ch, 24VDC

DO802, DI 8ch, 120VAC

DI810, DI 16ch, 24VDC

DI811, DI 16ch, 48VDAC

DI814, DI 16ch, 24VDC, Active

DI820, DI 16ch, 24VDC, Active

DI821, DI 8ch, 220VDC

DI830, DI 16ch, 24VDC, SOE

DI831, DI 16ch,48VDC,SOE

DI840, DI 16ch, 24VDC, redundant

DI885, DI 8ch, 24/48VDC, SOE

DI890, DI 8ch, 24VDC, safety barrier

DI880, DI 16ch, 24VDC, redundant, SIL3

DO810, DO 16ch, 24VDC, 0.5A

DO814, DO 16ch, 24VDC, 0.5A, Active

DO815, DO 8ch, 24VDC, 0.5A, Active

DO820, DO 8ch, 24-230VAC, Normally Open, 3A

DO821, DO 8ch, 24-230VAC, Normally closed, 3A

DO840, DO 16ch, 24VDC, redundant

DO890, DO 4ch, 24VDC, Safety Barrier

DO880, DO 16ch, 24VDC, 0.5A, Redundant, SIL3

Mounting base model

TU846, CI840 base (for redundant I/O)

TU847, CI840 Base (for non-redundant I/O)

TU805K01, terminal board for DI801, DO801, two/three wire connection

TU810V1, Compact Module Terminal Block Insulation Voltage 50V, 16 Signal Terminals

TU811V1, Compact Module Terminal Block Insulation Voltage 250V, 16 Signal Terminals

TU812V1, 25 hole D-type connector for compact module terminal block

TU814V1, Compact Module Terminal Block 2*8 Signal Terminals

TU830V1, Extended Module Terminal Block Insulation Voltage 50V, 2*16 Signal Terminals, 24VDC

TU831V1, Extended Module Terminal Block Insulation Voltage 250V, 2*8 Signal Terminals, 230VAC

TU835V1, Extended modular terminal block for AI810, with insurance

TU836V1, Compact Module Terminal Block for DO820, DO821, with Insurance 2*4

TU837V1, Extended Module Terminal Block for DO820, DO821, with Insurance 1*8

TU838, extended modular terminal strip with fuse 2*4, 16 signal terminals

TU842, Redundant Module Terminal Block for DI840,DO840,AO845,horizontal mounting

TU843, Redundant Module Terminal Block for DI840, DO840, AO845, Vertical Mount

TU844, Redundant Module Terminal Block for AI845, DP840, Horizontal Mount

TU845, Redundant Module Terminal Block for AI845, DP840, Vertical Mount

TU890, Intrinsically safe module terminal block

TU891, non-intrinsically safe module terminal board

Power Module Model

SD821, Power Supply 24VDC, 2.5A

SD822, Power Supply 24VDC, 5A

SD823, Power Supply 24VDC, 10A

SS822, Voting device

SS823, Voting device

Attachment model

TY801K01, AI845 with resistors, mounted on TU844/TU845 (8 sets)

TY804K01, DP840 with resistors, mounted on TU844/TU845 (set of 8), 1000 ohm

TB807, Modular Bus Termination Resistor

TK811V0XX, Double Plastic Optical Fiber, X.Xm

TK801V0XX, Modular Bus Connection Cable, X.Xm

TB805, Modular Bus Outlet

TB845, Dual Module Bus Outlet

TB806, Modular Bus Inlet

TB846, Dual Module Bus Inlet

TB820V2, Modular Bus Fiber Receiver

TB840, Modular Bus Fiber Receiver, Redundant

TB810, Modular Bus Fiber Interface

TB811, Modular Bus Fiber Interface

TB842, Modular Bus Fiber Interface

TB840, Modular Bus Fiber Interface

TB841, Modular Bus Fiber Interface

Freelance2000 RACK I/O

Freelance2000 RACK I/O is a fully metal-encapsulated I/O product with strong immunity to interference.

Communication unit model

DLM01, CAN

DLM02, CAN, redundant

Analog module model

DAI01, AI 16ch, 0/4-20mA, R=50 Euro

DAI02, AI 16ch, 0-10V

DAI03, AI 16ch, 0/4-20mA, R=250ohm, HART

DAI04, AI 8ch, mv, RTD, TC

DA, I05, AI 16ch, 0/4-20mA, R=250 ohms, with power distribution

DAO01, AO 16ch, 0/4-20mA, R=400 EUR

Switch module model

DDI01, DI 326ch, 24VDC

DDI02, DI 16ch, 24-60VDC

DDI03, DI 16ch, 115-230VAC

DDI04, DI 28ch, 24VDC

DDI05, DI 32ch, 115-230VAC

DDO01, DO 32ch, 24VAC, 0.5A

DDO02, DO 16ch, 24-230V/DCAC, 5A

DDO03, DO 16ch, 24VDC, 5A

DDO04, DO 16ch, 115-230V/DCAC, 5A

Other module models

DCO01, four serial communication modules RS232C/RS422/RS485 Modbus protocol

DFI01, PI MAX 40KHz 4 channels with 2DI and 2DO

Install the rack model

DRA02, 10-slot rack (redundant)

DRA03, 3-slot rack

DRA04, 5-slot rack

Power Module Model

DPW01, Power Supply 24VDC, 5A

DPW02, Power Supply 24VDC, 5A

DPW03, Power Supply 24VDC, 5A

Attachment model

DSU491, 10-pin black I/O connector 4 packs for 1 I/O module

DSU10, 24VDC power cable

DSU11, DigiNet P CAN Network Cable

DSU01, CAN Terminal Head 2 1 Packet

S50 I/O

S50 I/O is ABB's classic PLC I/O product.

Communication unit model

ICMK14F1, 24VDC, Relay, CS 31 Mode

ICMK14F1, 120/230VAC, Relay, CS 31 Mode

ICMK14N1, 24VDC, Transistor, CS 31 Mode

ICMK14F1-M, 24VDC, Relay, Modbus Mode

ICMK14F1-M, 120/230VAC, Relay, Modbus Mode

ICMK14N1-M, 24VDC, Transistor, Modbus Mode

07KP53, AC31 Communication Expansion Unit (2*Modbus)

Analog module model

XM 06 B5, Expansion I/O 4 AI / 2 AO

XE 08 B5, Expansion I/O 8 AI

Switch module model

XC32L1, Expansion I/O 32 Configurable DI/DO

XC32L2, Expansion I/O 24 Configurable DI/DO, 8 Configurable AI/DI (0-10Vdc)

XI 16 E1, Expansion I/O 16 DI 24VDC

XO 08 R1, Expansion I/O 8 Relay DO (Relay, 2A)

XC 08 L1, expansion I/O 8 configurable DI/DO (transistor, 0.5A)

XK 08 F1, Expansion I/O 4 DI/ 4 Relay DO (Relay, 2A)

XO 16 N1, Extended I/O 16 DO (transistor, 0.5A)

XO 08 Y1, Expansion I/O 8 DO 24VDC, 2A

XO 08 R2, Expansion I/O 8 Relay DO

S90 I/O

S90 I/O is ABB's distributed I/O product, with a high price/performance ratio.

Analog module model

07 AI 91, Distributed I/O 8AI

07 AC 91, distributed I/O 8AC, configurable

Switch module model

07 DI 92, Distributed I/O, 32DI

07 DI 92, distributed I/O, 16 DI, 8DO, 8DI/DO configurable (0.5A)

07 DC 92, distributed I/O, 32 configurable DI/DO (0.5A)

CP400

The CP400 series control panel is ABB's latest human-machine interface, which is available from 3” to 10.4” for various models and specifications. It is used for human-machine interface in various control systems.

Control panel and touch screen models

CP410 M 3", S/W STN-LCD, 160*80, RS232/485/422

CP420 B 4.7", S/W-STN-LCD, 240*128, RS232/485

CP430B 5.7", S/W-STN-LCD, 320*240, RS232/485/422

CP430B ETH 5.7", S/W-STN-LCD, 320*240, RS232/485/422,Ethernet

CP430C 5.7", Farb-STN-LCD, 320*240, RS232/485/422

CP430C-ETH 5.7", Farb-STN-LCD, 320*240, RS232/485/422, Ethnernet

CP440 C-ETH 7.5", Farb-STN-LCD, 640*480, RS232/485/422, Ethnernet, USB

CP450T 10.4", Farb-TFT-LCD, 640*480, RS232/485/422, USB

CP450 T-ETH 10.4", Farb-TFT-LCD, 640*480, RS232/485/422, Ethnernet, USB

PP800

PP800 series control panel including control panel and touch screen, from 6.5" to 15" various models have specifications for human-machine interface in various DCS control systems.

Control panel and touch screen models

PP836 PP836, 6.5" TFT640*480 pixels, picture and text, color

PP846 PP846,10.4"TFT800*600 pixels, picture and text, color

PP835 PP835, 6.5" LCD640*480 pixels, screen and text, touch screen, color

PP845 PP845,10.4"TFT800*600 pixels,picture and text,touch screen,color

PP865 PP865, 15" TFT1024*768 pixels, screen and text, touch screen, color

Attachment model

TK854V030 programming cable (Panel--PC), 3m

TK212A Cable (Panel--AC800M), 3m

CB801 Profibus DP Communication Interface

CB810 USB--Ethernet Adapter

Supporting software model

Operate IT Panel Configuration Software Panel Builder 800 Version 5.0